Parts for Thermos 4616238

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Thermos Traditional 2000 Series Dual-Burner LP gas grill

We recommend you measure your old parts and compare them to what we show below. This will help insure that you get the correct replacement parts for your Thermos grill. This is best done with the old parts out of the grill. Verify your Thermos grill model number.

Replacement grill parts for Thermos model: 4616238

4616238 Venturis

Spider exclusion screens. Installs over venturi air shutters to keep spiders out. Approximately 7/8” in diameter and 1” long.

Part Number: 70002
Dimensions: 1” x 7/8”
Material: stainless steel
Weight: 0.1

$12.82

All Thermos Venturis

4616238 Cooking Grids

Premium quality stainless steel cooking grid. Far superior to the porcelain coated steel grids it replaces.

Made in USA
304 commercial grade stainless steel
Solid .225 diameter stainless rods
Sold individually

Part Number: 55601-SS
Dimension Front-to-Back: 11 7/8”
Dimension Side-to-Side: 22 1/8”
Material: Stainless steel
Weight: 2.8

$68.29

Cooking Grid Stainless Steel Charbroil 6000 for Thermos model 4616238.

Replaces Thermos factory part# 4152738

Part Number: CG-49SS
Dimension Front-to-Back: 11 7/8”
Dimension Side-to-Side: 22 1/8”
Material: stainless steel
Weight: 2.80

$68.29

All Thermos Cooking Grids

4616238 Rock Grates

carbon steel rock grate for Thermos model 4616238.

Part Number: 96601
Dimensions: 8 7/8” x 21 1/8”
Material: steel wire
Weight: 3.3

$27.82

All Thermos Rock Grates

4616238 Vaporiser Bar

Stainless steel Vaporiser Bar (heat plate). Fits Charbroil MasterFlame series 6000 grills, others.

Part Number: 94191
Dimension Front-to-Back: 21 11/16”
Dimension Side-to-Side: 2 1/2”
Material: stainless steel
Weight: 0.6

$16.07

All Thermos Vaporiser Bar

4616238 Igniter Components

25” wire with female spade connector on one end, and female round connector on the other end. Commonly used to connect electrodes to igniters. Typical installation is round connector to electrode, spade (flat) connector to igniter.

For more information about ignition systems and components, please see article Ignition 101 in our help center.

Part Number: 03400
Weight: 0.1

$5.35

36” wire with two female spade connectors for side burner igniters (not for use with rotary or piezo ignitors).

For more information about ignition systems and components, please see article Ignition 101 in our help center.

Part Number: 03500
Weight: 0.05

$5.35

Ignition connection wire used to connect battery powered spark generators to electrodes. One 47” wire.

Wire has female spade connector on one end and square plastic connector on the other
Square plastice connector attaches to spark generator
Female spade connector ataches to electrode

See part 03610-X4 for a more economical 4-pack.

NOTE: For more information on grill ignition systems, including how to connect electrodes to spark generators/ignitors, see article Ignition 101 in our help center.

Part Number: 03610
Weight: 0.05

$8.67

14” ground wire with female spade connector and eye connectors. For use with 1.5 volt (AA or AAA) spark generators including 03340 and 03350.

For more information about ignition systems and components, please see article Ignition 101 in our help center.

Part Number: 03620
Weight: 0.1

$6.58

Collector box and ceramic electrode with male spade connector for models with 12112 or 11512 burners. Attaches directly to burner.

For more information about ignition systems and components, please see article Ignition 101 in our help center.

Part Number: 04420
Material: ceramic
Weight: 0.1

$9.89

Push-Button self-grounding piezo spark generator. Has round male connector, so connecting wire needs to be female round connector. If needed, see part# 03199C for a short adapter wire that converts flat female spade connectors to female round. For more information, see our help center article Ignition 101.

Replaces Thermos factory part# 4506709

Part Number: 03100
Weight: 0.1

$9.25

Universal 2 3/4” adaptor wire with a round female end and a male spade end that has a protective cover.

For more information about ignition systems and components, please see article Ignition 101 in our help center.

Part Number: 03199C
Weight: 0.05

$4.37

Collector Box and electrode for Charbroil top ported TBBC & TLBBC burners.

For more information about ignition systems and components, please see article Ignition 101 in our help center.

Part Number: IG-28B
Weight: 0.2

$9.60

All Thermos Igniter Components

4616238 Warming Racks

Universal warming rack. For use on grills with at least 22” inside dimension.

Part Number: AP-6A
Dimensions: 6” x 21 1/2”
Material: Chrome steel
Weight: 1.3

$17.36

All Thermos Warming Racks

4616238 Accessories

Durable 2 5/16” round briquettes

Self-cleaning
Control flare-ups while holding an even heat pattern.
About 53 pieces, covers approximately 275 sq. inches.
Fits all gas grills

Part Number: BQ-5
Weight: 7.2

$31.19

Natural lava rock processed and screened for uniformity. 7 lb. bag is enough for all full sized grills. Click the photo to find easy steps for installing lava rocks.

Part Number: 45887
Material: pummise
Weight: 7.0

$24.48

shishkebob skewers

Part Number: 46074
Dimensions: 18” x 0 5/8”
Material: stainless steel
Weight: 0.4

$6.64

50-piece ceramic briquette set. Works in all grills designed for briquettes or lava rock. Fits briquette tray parts 94751, 92571 and other simular trays.

Part Number: 41650
Dimensions: 2” x 2”
Material: ceramic
Weight: 7.2

$47.58

Deluxe 17” stainless steel turner.

Soft comfort rubber grip
Stainless steel blade

Part Number: 43108
Material: stainless steel
Weight: 0.10

$9.48

Deluxe 13” basting mop with hardwood handle and cotton mop head.

Part Number: 42055
Dimensions: 13
Weight: 0.2

$8.76

Aluminum foil grilling trays. Package of three.

Heavy duty aluminum foil
Re-usable
Great for grilling delicate foods like fish and veggies

Part Number: 50426
Dimensions: 9” x 13”
Weight: 0.4

$8.64

Replacement heads for grill brush 77600. Set of two.

Part Number: 77650
Weight: 0.3

$6.73

All Accessories

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