Thermos 461630007

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Thermos LP gas outdoor BBQ grill



We recommend you measure your old parts and compare them to what we show below. This will help insure that you get the correct replacement parts for your Thermos grill. This is best done with the old parts out of the grill. Verify your Thermos grill model number.

Part diagrams and owners manuals for Thermos model: 461630007



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Exploded parts diagram for model: 461630007

Replacement grill parts for the Thermos 461630007


 

461630007 Burners

Stainless steel burner and venturi assembly kit. Comes with all necessary gaskets and screws.

Replaces Thermos factory part# 80010019



Part Number: 11602-72401
Dimensions: 15” x 4”
Material: stainless steel
Weight: 4.0
stainless steel burner for Thermos model 461630007 

$58.83

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Stainless steel oval burner. Includes special bracket for optional 03900 burner-mounted collector box and electrode with wire. The 03900 electrode & box is a good solution for applications where the original OEM electrode cannot be used.

Part Number: 11602
Dimensions: 15” x 4”
Material: stainless steel
Weight: 1.5

$40.59

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461630007 Venturis

Spider exclusion screens. Installs over venturi air shutters to keep spiders out. Approximately 7/8” in diameter and 1” long.

Part Number: 70002
Dimensions: 1” x 7/8”
Material: stainless steel
Weight: 0.1

$12.82

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two venturi gaskets with screws for Thermos model 461630007.

Part Number: 00400
Dimensions: 3 1/16” x 1 1/4”
Weight: 0.05

$4.65

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Universal stainless venturi flexible and adjustable from 8” to 11” and sold individually. Used to replace venturis for virtually any grill model for which no exact fit venturi is available. Gasket & screws not included, see part numbers 00400 or SHK4.

Part Number: 72401
Dimensions: 7 1/2” x 11”
Material: zinc plated steel
Weight: 0.3

$13.80

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461630007 Cooking Grids

Porcelain steel cooking grid. Porcelain enameled, glossy finish. Sold individually.

Replaces Thermos factory part# 80008388



Part Number: 52081
Dimension Front-to-Back: 13 3/4”
Dimension Side-to-Side: 19 11/16”
Material: porcelain steel wire
Weight: 2.8

$56.98

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461630007 Flavor Activators

Porcelain steel Flavor Activator. Sold individually.

Part Number: 96301
Dimension Front-to-Back: 16 13/16”
Dimension Side-to-Side: 6 1/8”
Material: porcelain steel
Weight: 1.5

$27.16

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461630007 Igniter Components

25” wire with female spade connector on one end, and female round connector on the other end. Commonly used to connect electrodes to igniters. Typical installation is round connector to electrode, spade (flat) connector to igniter.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03400
Weight: 0.1

$5.35

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Ignition connection wire used to connect battery powered spark generators to electrodes. One 47” wire.

  • Wire has female spade connector on one end and square plastic connector on the other
  • Square plastice connector attaches to spark generator
  • Female spade connector ataches to electrode

See part 03610-X4 for a more economical 4-pack.

NOTE: For more information on grill ignition systems, including how to connect electrodes to spark generators/ignitors, see article Ignition 101 in our help center.



Part Number: 03610
Weight: 0.05

$8.67

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14” ground wire with female spade connector and eye connectors. For use with 1.5 volt (AA or AAA) spark generators including 03340 and 03350.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03620
Weight: 0.1

$6.58

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Collector box and electrode assembly. Tongue style burner mounted collector box with ceramic electrode, 15” wire, and female round connector. Not designed to mount on original equipment burners. Fits our stainless steel burners with special mounting bracket only. Will NOT fit on cast iron burners.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03900
Material: ceramic
Weight: 0.2

$10.35

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Ignitor electrode and collector box assembly. Fits all grills equiped with the Charbroil Masterflame and MasterFlame II burner systems, including grill brands Charbroil, Coleman, Kenmore, and Thermos. Fits on our burner part numbers 115C2, 12102, 11512, and 12112.
Includes:
  • Gas collector box
  • Ceramic electrode and connecting wire with male round connector
  • Mounting nuts and bolts

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 04400R
Weight: 0.3

$9.34

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Ignitor electrode and collector box assembly. Fits all grills equiped with the Charbroil Masterflame and MasterFlame II burner systems, including grill brands Charbroil, Coleman, Kenmore, and Thermos. Fits on our burner part numbers BBC, LBBC, TBBC, and TLBBC.
    Includes:
  • Gas collector box
  • Ceramic electrode and wire
  • Mounting hardware

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: IG-11B
Weight: 0.3

$9.34

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Universal 2 3/4” adaptor wire with a round female end and a male spade end that has a protective cover.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03199C
Weight: 0.05

$4.37

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20” Ignitor adapter wire with female spade connector and male round connector. Used primarily on Ducane models 7100 and 7200 to extend the wire from the 03758 collector box and electrode to the electronic spark generator (igniter).

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03750
Dimensions: 1/16
Weight: 0.05

$5.77

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Universal adapter wire with male round and female spade connectors.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03751
Weight: 0.05

$3.84

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Push-Button self-grounding piezo spark generator. Has round male connector, so connecting wire needs to be female round connector. If needed, see part# 03199C for a short adapter wire that converts flat female spade connectors to female round. For more information, see our help center article Ignition 101.

Replaces Thermos factory part# 80010009



Part Number: 03100
Weight: 0.1

$9.25

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461630007 Knobs and Handles

Black control knob.
  • Off position D-Value: 9 o'clock
  • Knob diameter: 1 3/4”
  • Socket diameter: 8mm
  • Knob shaft: None

Replaces Thermos factory part# 80007931



Part Number: 04470
Dimensions: 1 7/8” x 1 7/8”
Material: plastic
Weight: 0.1

$5.77

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461630007 Accessories

HOW TO GRILL The Complete Illustrated Book of Barbecue Techniques. Steve Raichlen presents a full-color, step-by-step technique book that gets to the core of the grilling experience by showing and telling exactly how it's done. With more than 1,000 photographs, if features over 100 techniques and recipes, from how to set up a three-zone fire to how to grill a perfect prime rib, to grilling pizza, shellfish, vegetables, tofu, fruit, and s'mores.

Part Number: 0-7611-2014-9
Dimensions: 8” x 9 1/4”
Material: Paperback
Weight: 3.0
 

$20.09

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16” Stainless Steel Tong/Turner Combination. 16” multi-use tool with red soft grip rubber inserts. Can be used as a turner, tong or both. Manual lock saves on storage space.

Part Number: 40240
Material: chrome steel
Weight: 0.9

$16.59

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Marinade Injector.

For injecting flavor and marinades into meat. Disassembles for cleaning. Stainless steel injector tip. Graduated injection chamber.



Part Number: 14950
Material: stailess steel
Weight: 0.5

$14.41

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Stainless steel WOK topper with serving handles. Ideal for seafood and vegatables.

Part Number: 96321
Dimensions: 12 3/4” x 12 3/4”
Material: stainless steel
Weight: 1.6
  $22.70

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EZ Check Gas level indicator. Accurate from -22° to 104°F. Magnetic back. Works on all sizes of tanks.

Part Number: 00030
Weight: 0.1

$7.60

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Thermos grill model 461630007. Some parts not specific to a grill brand or model like regulators, posts,
and heat indicators, which are listed in our repair parts section. May 20 2024



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